I’m Baboo Dhanabalan
Automation Specialist | AMHS Engineer | Smart Factory Solutions
I specialize in factory automation, AMHS (Automated Material Handling Systems), and lights-off manufacturing, enabling businesses to achieve high productivity and operational efficiency. With expertise in robotics, traceable production lines, and material flow automation, I focus on delivering end-to-end automation solutions for FAB manufacturing and industrial automation.
About Me
Passionate Industrial Engineer Specializing in Automation and Manufacturing Excellence.
With 8+ years of experience in industrial automation and robotics, I specialize in end-to-end automation solutions for FAB manufacturing. As a Senior IE & Automation Engineer at Tata Electronics, I optimize AMHS for uptime and reliability. Previously, I worked with Universal Robots and MiR, providing technical support and automation solutions. Passionate about innovation, I help enhance productivity and efficiency in automated environments.
Core Skills:
- AMHS Installation, optimization, and support.
- Industrial Robotics (UR & MiR) programming and commissioning.
- Greenfield automation and traceable production lines.
- FAB manufacturing automation and operational reliability.
- Cross-functional collaboration for continuous improvement.
Skills
Expert in leveraging advanced tools and strategies for optimal manufacturing and project outcomes.
Skills
Expert in leveraging advanced tools and strategies for optimal manufacturing and project outcomes.
- Expertise in creating detailed 3D models and engineering drawings.
- Proficient in performing simulation and analysis to ensure design feasibility.
- Skilled in developing complex assemblies and optimizing designs for manufacturability.
- Experienced in sourcing and negotiating with suppliers to secure the best terms and prices.
- Ability to build and maintain strong relationships with vendors to ensure reliable supply chains.
- Proficient in evaluating vendor performance and implementing improvement strategies.
- Expertise in integrating IoT solutions for real-time monitoring and control of manufacturing processes.
- Knowledge of implementing smart manufacturing technologies to enhance productivity and efficiency.
- Skilled in using data analytics to identify and address production bottlenecks.
- Advanced knowledge of parametric modeling and design automation.
- Experienced in using Inventor for sheet metal design and frame generator.
- Ability to create comprehensive bill of materials (BOM) and technical documentation.
- Proficient in deploying advanced automation and robotics to streamline production.
- Experienced in implementing Industry 4.0 technologies for connected and intelligent manufacturing.
- Ability to design and optimize digital manufacturing processes for improved performance.
- Proficient in using Excel for data analysis, reporting, and project tracking.
- Strong skills in creating professional presentations with PowerPoint.
- Effective use of Word for technical documentation and reports.
Working Process
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01.
Experience
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02.
Projects
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03.
Contact List
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PROFESSIONAL EXPERIENCE
Highlights of My Career and Key Contributions in Product Management
Senior IE & Automation Engineer
02/2025-Present
A Senior Industrial Engineering & Automation Engineer with expertise in optimizing AMHS performance, troubleshooting systems, and driving continuous improvement in semiconductor manufacturing. Skilled in cross-functional collaboration, vendor management, and ensuring high uptime and process efficiency for automated systems.
Global FA - Engineer
08/2024-02/2025
A versatile professional with expertise in managing projects, supporting international customers, and collaborating across departments to implement solutions. Skilled in training, troubleshooting, and maintaining documentation while building strong partner relationships and identifying business opportunities.
Project Manager (Automation)
08/2022-07/2024
Directed end-to-end automation in semiconductor manufacturing, boosting production efficiency by 30% through strategic equipment sourcing, installation, and stakeholder collaboration. Managed vendor performance and optimized production layouts, resulting in significant operational improvements.
Micro Actuators - Team Lead
02/2022-08/2022
Led new product development and qualification for high-precision robotic systems, achieving a 25% boost in efficiency and a 30% improvement in product precision. Reduced pre-development time by 20%, enhanced cost-effectiveness by 15%, and increased interdepartmental cooperation by 20% through robust communication and technical reporting.
Senior Application Engineer
03/2019-02/2022
Directed end-to-end automation in semiconductor manufacturing, boosting production efficiency by 30% through strategic equipment sourcing, installation, and stakeholder collaboration. Managed vendor performance and optimized production layouts, resulting in significant operational improvements.
R&D - Project Engineer
06/2017-07/2018
Improved cleanroom Stocker project timelines by 20%, enhanced cross-departmental collaboration by 15%, and boosted procurement proficiency by 25%. Achieved a 30% improvement in material acquisition through strategic planning and supervised successful installation, addressing implementation challenges effectively.
Recent Projects
Key projects led by Baboo Dhanabalan, focusing on automation, product development, technical sales, and innovation in engineering.
Semi con new factory setup
End-to-End Automation
Successfully deployed and set up a fully automated factory for Panel Level Packaging (PLP) semiconductor manufacturing. Negotiated contracts and managed budgets, leading to substantial operational improvements. Provided technical guidance that increased production efficiency by 30%, oversaw vendor teams to enhance overall efficiency by 30%, and optimized production line layouts for a 30% boost in efficiency.
Automated Material Handling
AGV / AMR Solutions
Deployed an automated material transfer system using AMR, enhancing production efficiency by 30% and improving operator efficiency by 80%. Played a key role in project planning, base design, on-site programming, and deployment, providing technical guidance throughout.
Integrated Palletizing System
7 Axis Robotic Arm System
Designed and developed a customized automated palletizing application using a Cobot arm, creating a standalone system for easy redeployment. Managed the project through conceptual design, proposal preparation, base design, on-site programming, and deployment.
Motion Replication Robot
Humanoid Robot / R & D Project
Addressed real-world challenges to enable natural movement in robots using custom software, aiming to replicate human motion in humanoid robots through vision-captured movement data. Focused on the design, fabrication, and fine-tuning of the robot’s center of gravity (COG) for various postures.
Live Power Line Inspection Robot
UAV / Multi Rotor Solutions
Developed a portable solution for high-risk maintenance on high-power lines, aimed at providing a cost-effective method for inspecting power lines. My role involved the design, fabrication, and fine-tuning of the flight system.
Test Rig For Ornithopter
Micro Test Rig's
Developed a standalone solution for lift and thrust measurement in mechanical birds to provide a cost-effective method for assessing ornithopter efficiency. Focused on the design, fabrication, and fine-tuning of the test rig.
Get In Touch
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